Check for voltage at armature port with Switch pressed. JavaScript is disabled. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! if abnormal noise or vibration occurs, have the problem corrected before further use. 120 volt Badland Winch. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. Run in short bursts without load until completely dry. Electrical electrical wiring is a potentially hazardous task if carried out improperly. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Some customers report that this product overheats. The wire rope must be properly coiled under tension to be able to support a load without damage. The first item on our list is a synthetic rope from Mile Marker. The drum or spindle broke on the side closest to the motor. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Im looking for a drum assembly for a Badland 2500 lb winch. You can increase the rope length and get more spools on your drum with its thin size. The red wire is connected from the solenoid box to the battery positive side. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Only connect to a clean, corrosion free battery. Can anyone help, thanks. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. It's just that simple! Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Connect red wire to positive battery terminal and black wire to negative battery terminal. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. The wireless remote controller will act as a receiver for the wireless remote. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. This will ensure that the safety of the winch is maintained. When unpacking, make sure that the product is intact and undamaged. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. Broken strands of wire rope will be sharp. Addresses practices not related to personal injury. 1 BADLAND WINCHES 12,000 lb. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. Wear restrictive hair covering to contain long hair. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. This is especially important before rigging, installing, free spooling, or servicing. Don't get scammed by websites pretending to be Harbor Freight. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Connect the black cable from the battery's negative side to the winch. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. A clicking indicates proper activation. Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". Do not use the hand crank, if equipped, to "assist" the winch. Let's discuss some setbacks of this unit. All connections must be tight and clean. Lift the Socket Cover exposing the electrical switch connector. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Some people are too busy knowing it all to ever learn anything. The remote control will auto shut down when not in use after two minutes. tension before use. The wireless remote controller will act as a receiver to operate the wireless remote. Non-skid footwear is recommended. A vehicle s transmission is not designed to handle that type of load. The mounting plate must be rated to at least the Winch's capacity. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. (Wire rope enters/exits at the bottom.). The design of the model's housing is weather-resistant and high-impact. The company offers a 65-feet long cable with this product. Prevent entanglement. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: The device alone cannot ensure safety for you and the vehicle. You must log in or register to reply here. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . There are two red wires that come out from the central ports. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Do not use thinner/longer cables or link multiple cables together. The Winch terminals are color-coded. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Just imagine how good quality their products are if the military uses them. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Apply 12 volts to coil terminals directly. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. After intensive testing and experiments, this device is designed with advanced technology. This item can only be purchased on www.buya.com with "In-store pickup" only. Wear restrictive hair covering to contain long hair. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Use supplied power cords/wire rope or cables listed in manual only. This occurs due to the wired solenoid that gradually heats as the current flows through it. Do not place finger(s) through hook. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Wrap wire rope under 500 lb. It is perfect for the Badland 2500 lb winch. Remove all metal jewelry before working near battery. The sharp borders help the cable from getting damaged. Check the Winch's electrical connections. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. , connect the remote control box to the solenoid box. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Otherwise, wire rope may bind during operation. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Do not use winch in overwind orientation. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. do you have a replacement motor for 3500lb winch sku68145? The original was a Warn 2000, but was completely gutless. Also, guard the cables between the solenoid and the winch from excessive heat. I cant find a model number, but there is an Item Number #68145 on the label. Safety Precautions:Take extra caution in every winching situation. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 Keep proper footing and balance at all times. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. The red indicator light will flash during the operation. Hundreds of different brands use the same parts. Now that youve installed your winch, the next step is to wire it. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Do not overreach. Save my name, email, and website in this browser for the next time I comment. A moment of inattention while operating winches may result in serious personal injury. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. A good advantage you can get with this fairlead is that it looks cool. Here are a few that are very helpful. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Electrical winches can perform at their maximum potential for a limited amount of time. Badland Zxr 12000 Winch Wiring Diagram Click the green button to print the entire article.To print the original version of the document - click the blue one. However, they dont have as operation that is as wide or as big as other major winch names. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Maintain labels and nameplates on the winch. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Winch Cover: 5. These ropes can withstand high-pressure situations. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. This enables better control of the winch in unexpected situations. These include: IP66 Rated Weatherproof Winching with a vehicle s transmission in gear or park may damage the transmission. Cable: 7. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Loose or corroded battery cable connections. Most of the Badland winches carry the same ideal wiring pattern. Please read our review on this wired remote switch. Badland 63770 ZXR 12000 lb. Where can I order\purchase these items? You could lock it up to keep everything secure and cut a hole to run winch line out. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Here are the most searched Badland Winch Parts from the customers. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Keep at least 5 full turns of wire rope on drum. The winch still runs. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Mounting the Winch. Use as intended only. The average winch that can bear this much load costs around $300 to $500. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. I've searched and cannot find any source for replacement parts . Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. The book said relay. The controller box for my ATV harbor Freight winch got smashed. Limitations apply. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. The ZXR 12000 Lb winch is IP66-rated waterproof. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. The Badland will be made in China using parts sourced horribly. This powers the winch only and is rechargeable. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. Universal Badland winch wired remote control supporting all the models. Save $250.00 by shopping at Harbor Freight. This badland winch parts diagram is very helpful for any kind of wiring task. The winch's internal mechanism is permanently lubricated. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Thank You Procedures not specifically explained in this manual must be performed only by a qualified technician. You may wish to keep the engine running while using this winch, to continually recharge the battery. I bought a 12000 zxr last year but never opened it until yesterday. I understand the alligator, are you looking for a controller box or a controller box? According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. Attach the black cable from the negative terminal of the battery to the winch. This helix gives rise to the composite rope. Is there a replacement part to fix this ?? This can accommodate any winch line with a thickness of 5/8 inch and thinner. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. Note: Check compatibility with your vehicle before purchasing. The next item on the list is a hawse fairlead. How do I get the hardware. I handle the research side of things here as well as product selection for gear reviews. Do not slide wire rope through hands, even with gloves on. Drill pilot holes for the mounting screws. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Save my name, email, and website in this browser for the next time I comment. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. It comes with a clevis hook. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Will the new electronics parts that are available work on this winch? The gloves make the wiring process safe and prevent electric shocks. Spooler would not engage after that it was just in free spool mode. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. I haven't been planning on getting a winch in the near future, but the price is intriguing. Copyright 2017 by Harbor Freight Tools. Badland Winch Parts List: 1. Winch motor will be hot during and after use. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. This makes it ideal for outdoor use, especially in humid and rainy climates. But still, precautions should be taken. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. then wait about a month or so for them to get in, they come all the way from Chinese town. However, that is not the case with this unit. Proof of purchase date and an explanation of the complaint must accompany the merchandise. I dont know about you but that is a big advantage for me. I had the same problem with 12000lb. An installation manual is also part of the package. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Uncoil the wire rope, except for 5 full wraps. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It has a very smooth surface to feed your synthetic rope through. A dead tree is not capable of withstanding that much weight and has weaker roots. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Its a Badlands 3500. Always take extra caution when installing any parts. Move Clutch Handle to the Released position. Badland winches are known for durability, fair price, and easy maintenance. Like the previous one, connect the black, red, and yellow cables with the winch. Examine the wire rope. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Attach the Circuit Breaker to the Positive Terminal on the battery. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. It has a user-friendly design that makes its installation quite easy and smooth. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead.